Sewn with pride: Flag factory gears up for 250th anniversary of nation

Allied Materials, based in Kansas City, has been manufacturing since 1951. The company now makes about 1,000 flags per day, with many destined for military funerals, government buildings and patriotic front porches nationwide.

The company is the largest vertically integrated flag manufacturer in the U.S., producing over 300,000 flags per year for federal agencies alone - including the U.S. Senate, the Department of Defense and military bases around the world.

Each flag begins with American-grown cotton or nylon, which is dyed, rolled and cut into stripes. Those are sewn together in Kansas City and joined with embroidered star fields made in the company's Louisiana facility. All flags are inspected and trimmed before the final touch: metal grommets that make them ready to fly.

"From start to finish, that flag may only take a couple hours," Young said. "But the purpose it serves lasts a lifetime."

For many of Allied's employees, that purpose is personal.

"These people work really hard," said longtime machine technician Terry Walker. "Every fallen veteran gets one of these flags. And it's an honor to work here."

Young said that seriousness is shared company-wide. "The next time someone sees this flag, it may be draped over a veteran's coffin. It needs to be perfect. We owe it to that soldier and their family to honor their sacrifice."

"We're starting our marketing plan now and building inventory this fall," Young said. "We want to be ready for everyone - whether they're a homeowner looking to fly a flag or a government agency planning a ceremony. We'll be here."

"When other suppliers were hit by tariffs, we weren't," he said. "It was actually kind of fun to call our customers and say, 'Today you're getting a call from an American manufacturer who makes American-made products with American raw materials.'"

Allied's flags range in size from two feet by three feet up to ten by fifteen, and each one meets federal standards for stitching, star size and durability - whether it's headed to a front yard or the steps of the Capitol.

"A flag isn't just a product," Young said. "It's a symbol of our nation's history - and of everyone who's been part of the fabric of this country."